designed for snap-on-back panel rail mounting on either a 35mm x 7.5mm, or a 35mm x 15mm symmetrical din rail, allowing rapid and simple mounting and removal of the breaker. it features recessed, wire-ready, touch- proof, shock-resistant terminals, suitable for automatic screwdriver assembly, as well as dead front construction characteristics. available with a visi-rocker two-color actuator, which can be specifed to indicate either the on or the tripped/ off mode, or solid color rocker or handle type actuators. all actuator types ft in the same industry standard panel cutouts. features: ? 0.02 - 50 amps ? 480 vac or 65 vdc ? 1-4 poles (handle) ? 1-3 poles (rocker) ? choice of time delays ? din rail mounting ? precise temperature independent operation ? wiping contacts C mechanical linkage with two-step ? finger safe terminals ? common trip linkage between poles C ensures that an overload in one pole will trip all adjacent poles d-series circuit breaker carling technologies, inc. 60 johnson avenue ? plainville, ct 06062-1177 phone: (860) 793-9281 ? fax: (860) 793-9231 email: sales@carlingtech.com ? www.carlingtech.com notes: 1 all dimensions are in inches [millimeters]. 2 tolerance .020 [.51] unless otherwise specifed.
2 | d-series circuit breaker - general specifcations environmental physical mechanical electrical designed and tested in accordance with requirements of specifcation mil-prf-55629 & mil-std-202 as follows: *manufacturer reserves the right to change product specification without prior notice. resistance per pole values from line to load terminals (values based on series trip circuit breaker) maximum voltage ac, 480 wye/277 vac (see table a), 50/60 hz, 65vdc standard current coils 0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0, 30.0, 35.0, 40.0 & 50.0. other ratings available - consult factory. standard voltage coils dc - 6v, 12v; ac - 120v, other ratings available, see ordering scheme. insulation resistance minimum of 100 megohms at 500 vdc. dielectric strength ul, csa: 1960 v 50/60 hz for one minute between all electrically isolated terminals. d-series circuit breakers comply with the 8mm spacing and 3750v 50/60 hz dielectric requirements from hazardous voltage to operator accessible surfaces and between adjacent poles per publications en 60950 and vde 0805. resistance, impedance values from line to load terminal - based on series trip circuit breaker endurance 10,000 on-off operations @ 6 per minute; with rated current and voltage. trip free all d-series circuit breakers will trip on overload, even when actuator is forcibly held in the on position. trip indication the operating actuator moves positively to the off position when an overload causes the breaker to trip. number of poles rocker type: 1-3; handle type: 1-4 internal circuit confg. switch only and series trip with current or voltage trip coils. weight approximately 128 grams/pole (approximately 4.57 ounces/pole) standard colors housing - black; actuator - see ordering scheme. mounting mounts on a standard 35mm symmetrical din rail (35 x 7.5 or 35 x 15mm per din en5002). shock withstands 100 gs, 6ms, sawtooth while carrying rated current per method 213, test condition i. instantaneous and ultra-short curves tested @ 90% of rated current. vibration withstands 0.060 excursion from 10-55 hz, and 10 gs 55-500 hz, at rated current per method 204c, test condition a. instantaneous and ultra-short curves tested at 90% of rated current. moisture resistance method 106d, i.e., ten 24-hour cycles @ + 25c to +65c, 80-98% rh. salt spray method 101, condition a (90-95% rh @ 5% nacl solution, 96 hrs). thermal shock method 107d, condition a (five cycles @ -55c to +25c to +85c to +25c). operating temperature -40 c to +85 c pulse tolerance curves 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
| 3 d-series circuit breaker - general specifcations electrical tables table a: lists ul recognized, csa accepted and vde certifed confgurations and performance capabilities as a component supplementary protector. table a notes: 1 dc and 1phase 277 v ratings are 1 or 2 poles breaking. three phase ratings are 3 poles breaking. 2 requires branch circuit backup with a ul listed type k5 or rk5 fuse rated 15a minimum and no more than 4 times full load amps not to exceed 150 a for 250v rating and 125 a for 277 and 480 v ratings. 3 ul recognition and csa acceptance at 480 volts refers to 3 and 4 pole versions, used only in a 3 phase wye connected circuit or 2 pole versions connected with 2 poles breaking 1 phase and backed up with series fusing per note 2 agency certifications ul recognized ul standard 1077 ul listed ul standard 508 csa accepted vde certifed component recognition program as protectors, supplementary (guide qvnu2, file e75596) switches, industrial control (guide nrnt2, file e148683) component supplementary protector under class 3215 30, file 047848 0 000 csa standard c22.2 no. 235 en60934, vde 0642 under file no. 10537 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
4 | d-series handle & rocker C ordering scheme 1 series d 3 poles 1 one 2 two 3 three 4 four 4 circuit a0 switch only (no coil) 4 b0 series trip (current) c0 series trip (voltage) 10 agency approval c ul recognized & csa accepted d 9 vde certifed, ul recognized & csa accepted 9 mounting/voltage mounting style voltage threaded insert 1 6-32 x 0.195 inches < 300 c 8 6-32 x 0.195 inches 300 2 iso m3 x 5mm < 300 d 8 iso m3 x 5mm 300 7 terminal 1 #10 screw & pressure plate for direct wire connection 2 #10 screw without pressure plate 2 actuator 1 handle 2 a handle, one per pole b handle, one per multipole unit visi-rocker 3 c indicate on, vertical legend d indicate on, horizontal legend e indicate on, no legend (vde approval not available with no legend) f indicate off, vertical legend g indicate off, horizontal legend h indicate off, no legend (vde approval not available with no legend) single color rocker 3 j vertical legend k horizontal legend l no legend (vde approval not available with no legend) notes: 1 handle breakers available up to four poles. rocker breakers available up to three poles. 2 actuator code: a: multi-pole units factory assembled with common handle tie. b: handle location as viewed from front of breaker: 2 pole - left pole 3 pole - center pole 4 pole - two handles at center poles 3 multipole rocker breakers have one rocker per breaker, as viewed from the front of the panel. two pole - left pole. three pole - center pole 4 30a, select current rating code 630. 31-50a, select current rating code 650. 5 voltage coil only available with delay codes 10 & 20. 6 available to 50a max with circuit code bo only. 7 color shown is visi and legend with remainder of rocker black. 8 300v: three pole breaker 3? or 2 pole breaker 1?, ul/csa limited to 30 fla max. 9 vde approval requires dual (i-o, on-off) or i-o markings 1 series 2 actuator 3 poles 6 current rating 7 terminal 8 actuator color 10 agency approval 4 circuit 5 frequency & delay d a b0 2 1 3 1 c 10 450 9 mounting/ voltage 5 frequency & delay 03 dc 50/60hz, switch only 10 5 dc instantaneous 11 dc ultra short 12 dc short 14 dc medium 16 dc long 20 5 50/60hz instantaneous 21 50/60hz ultra short 22 50/60hz short 24 50/60hz medium 26 50/60hz long 32 dc, 50/60hz short 34 dc, 50/60hz medium 36 dc, 50/60hz long 42 6 50/60hz short, hi-inrush 44 6 50/60hz medium, hi-inrush 46 6 50/60hz long, hi-inrush 52 6 dc, short, hi-inrush 54 6 dc, medium, hi-inrush 56 6 dc, long, hi-inrush 7 current rating (amperes) or voltage coil (volts, min. trip rating) 5 020 0.020 025 0.025 030 0.030 050 0.050 075 0.075 080 0.080 085 0.085 210 0.100 215 0.150 220 0.200 225 0.250 230 0.300 235 0.350 240 0.400 245 0.450 250 0.500 255 0.550 260 0.600 265 0.650 270 0.700 275 0.750 280 0.800 285 0.850 410 1.000 512 1.250 413 1.300 414 1.400 415 1.500 517 1.750 420 2.000 522 2.250 425 2.500 527 2.750 430 3.000 532 3.250 435 3.500 436 3.600 440 4.000 445 4.500 547 4.750 450 5.000 455 5.500 460 6.000 465 6.500 470 7.000 572 7.250 475 7.500 480 8.000 485 8.500 490 9.000 495 9.500 610 10.000 710 10.500 611 11.000 711 11.500 612 12.000 712 12.500 613 13.000 614 14.000 615 15.000 616 16.000 617 17.000 618 18.000 619 19.000 620 20.000 621 21.000 622 22.000 623 23.000 624 24.000 625 25.000 626 26.000 627 27.000 628 28.000 629 29.000 630 30.000 632 32.000 635 35.000 640 40.000 645 45.000 650 50.000 code amperes a06 6 dc, 5 dc a12 12 dc, 10 dc a18 18 dc, 15 dc a24 24 dc, 20 dc a32 32 dc, 25 dc a48 48 dc, 40 dc a65 65 dc, 55 dc j06 6 ac, 5 ac j12 12 ac, 10 ac j18 18 ac, 15 ac j24 24 ac, 20 ac j48 48 ac, 40 ac k20 120 ac, 65 ac l40 240 ac, 130 ac 8 actuator color & legend actuator or visi-color marking: marking color: single color visi-rocker color i-o on-off dual rocker/handle (actuator black) 7 white a b 1 black white black c d 2 white n/a red f g 3 white red green h j 4 white green blue k l 5 white blue yellow m n 6 black yellow gray p q 7 black gray orange r s 8 black orange 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
| 5 d-series C circuit & terminal diagram notes: 1 all dimensions are in inches [millimeters]. 2 tolerance .020 [.51] unless otherwise specifed. 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
6 | d-series rocker C form & fit drawings notes: 1 all dimensions are in inches [millimeters]. 2 tolerance .020 [.51] unless otherwise specifed. 3 dimensions apply to all variations shown. notice that circuit breaker line and load terminal orientation on indicate off is opposite of indicate on. 4 for pole orientation with horizontal legend, rotate front view clockwise 90. 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
| 7 d-series C form & fit drawings notes: 1 all dimensions are in inches [millimeters]. 2 tolerance .010 [.25] unless otherwise specifed. 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com 60 johnson avenue ? plainville, ct 06062C1177 ? phone: (860) 793C9281 ? fax: (860) 793C9231 email: sales @ carlingtech.com ? www.carlingtech.com
worldwide headquarters carling technologies, inc. 60 johnson avenue ? plainville, ct 06062 phone: (860) 793-9281 ? fax: (860) 793-9231 email: sales@carlingtech.com ? www.carlingtech.com east region sales ofce, ct ? ersm@carlingtech.com midwest region sales ofce, il ? mrsm@carlingtech.com west region sales ofce, ca ? wrsm@carlingtech.com asia-pacifc headquarters carling technologies, asia-pacifc ltd., kowloon, hong kong int + 852-2737-2277 ? fax: int + 852-2736-9332 email: sales@carlingtech.com.hk shenzhen, china ? shenzhen@carlingtech.com shanghai, china ? shanghai@carlingtech.com pune, india ? india@carlingtech.com kaohsiung, taiwan ? taiwan@carlingtech.com yokohama, japan ? japan@carlingtech.com europe / middle east / africa headquarters carling technologies, ltd., devon, england int + 44 1392-364422 ? fax: int + 44 1392-364477 email: ltd.sales@carlingtech.com gmbh, germany ? gmbh@carlingtech.com sas, france ? sas@carlingtech.com rev_cb_d_1112
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